Skip Navigation

Cutting Tools

Main text

X's mill Wavy

Cutting conditions

Material Insert
material		 Speed
V (m/min) 		Feed rate fz (mm/tooth)
Diameter 20 to 25 Diameter 32 to 40
Shoulder Groove Drilling Shoulder Groove Drilling
Carbon Steel
(C50) 		XSZ350 80-120-160 0.05-0.20 0.05-0.12 0.05-0.18 0.05-0.25 0.05-0.15 0.05-0.20
Alloy steel
(under HRC40)		 XSZ310 60-100-140 0.05-0.15 0.05-0.10 0.05-0.12 0.05-0.20 0.05-0.12 0.05-0.18
Stainless steel
(SUS304)		 XSZ350 80-100-120 0.05-0.15 0.05-0.10 0.05-0.12 0.05-0.20 0.05-0.12 0.05-0.18
Cast iron
(FC20)		 XSZ310 70-150-180 0.05-0.20 0.05-0.12 0.05-0.18 0.05-0.25 0.05-0.15 0.05-0.20
Note : To be calculated each flute as 1tooth
  Should be done Step feed (0.5 to 1.0mm) in drilling (recommended shift as 0.5mm)
  Ramping angle 0° to 30° in Ramping or helical milling
  Protect working area with cover and make air blow


Comparison of cutting force



Conditions
Speed : 100m/min
Feed : 0.2mm/teeth
Material : C50(S50C)
Coolant : DRY

Comparison of toughness



Conditions
Speed : 80m/min
Feed : 0.2mm/teeth
Material : C50(S50C)
Coolant : DRY


Comparison of damage

X's mill Wavy Conventional


Conditions
End mill : 25mm
Speed : 150m/min
Feed : 0.2mm/teeth
Material :SUS304
Coolant : Emulsion



Comparison of force and chips

Milling force in Grooving
 Drilling force
Ramping
 Comparison of chips
Wavy Brand A Brand B Brand C


Milling force in Grooving



Mill Dia. : 25
Material : C50 (S50C)
Conditions : V=80,150,200m/min
    f=0.1,0.2mm/rev.
    Ad=15mm
hung over=40mm
Page Top