1.Cutting examination with the fly tool
Steel Grade | Cutting length | Average cutting length at the crater depth 0.1mm | Ranking of properties |
---|---|---|---|
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HS53M | ![]() |
6.09 | 1 |
HM36 | ![]() |
5.79 | 2 |
HM35 | ![]() |
5.38 | 3 |
(note)
White bar chart: cutting length up to crater depth 0.1mm.
Black bar chart: In cut length up to the depth 0.13mm in different cutting condition,
Those are spcified by the orthogonal polinomials.
Cutting condition Use a fly tool with hobbing machine
Cutting material | S45C(HB183![]() |
---|---|
Cutting speed | 86.9m/min(187rpm) |
Feed | 1.5min/rev |
Depth of cut | 3mm |
Cutting fluid | HS4M(Water insolution, Idemitsu) |
Cutting method | Climb cut |
2.Cutting of the high hardness gear in hob
The gear which is cut | Nominal | m3 x PA20° x NT49 |
---|---|---|
Steel Grade | S50C | |
Hob | Nominal | m3 x PA20° |
Steel Grade | HS53M | |
Cutting condition | Cutting speed | 19.8m/min |
Feed | 0.5mm/rev | |
Gear cutting process | Climb | |
Cutting fluid | Water insolution | |
Length of cut | Face width x Number of teeth x Number of cutting |