1.Cutting examination with the fly tool
| Steel Grade | Cutting length | Average cutting length at the crater depth 0.1mm | Ranking of properties |
|---|---|---|---|
| HS53M | 6.09 | 1 | |
| HM36 | 5.79 | 2 | |
| HM35 | 5.38 | 3 |
(note)
White bar chart: cutting length up to crater depth 0.1mm.
Black bar chart: In cut length up to the depth 0.13mm in different cutting condition,
Those are spcified by the orthogonal polinomials.
Cutting condition Use a fly tool with hobbing machine
| Cutting material | S45C(HB183 |
|---|---|
| Cutting speed | 86.9m/min(187rpm) |
| Feed | 1.5min/rev |
| Depth of cut | 3mm |
| Cutting fluid | HS4M(Water insolution, Idemitsu) |
| Cutting method | Climb cut |
2.Cutting of the high hardness gear in hob

| The gear which is cut | Nominal | m3 x PA20° x NT49 |
|---|---|---|
| Steel Grade | S50C | |
| Hob | Nominal | m3 x PA20° |
| Steel Grade | HS53M | |
| Cutting condition | Cutting speed | 19.8m/min |
| Feed | 0.5mm/rev | |
| Gear cutting process | Climb | |
| Cutting fluid | Water insolution | |
| Length of cut | Face width x Number of teeth x Number of cutting | |